Boiler Control Systems Engineering (BANDUNG)

TRAINING TIME :   

  • 14 Nov 2022-17 Nov 2022
  • 19 Dec 2022-22 Dec 2022

VENUE :   Hotel Kagum Group Bandung (Golden Flower, Banana Inn, Grand Seriti, Carrcadin, Amaroossa, Grand Serela, Gino Feruci, Verona Palace, Malaka, Zodiac Taurus)

TRAINING DURATION :   4 days

TRAINING INTRODUCTION :
This training explores boiler components and their purpose. Additionally, the course explains the ISA symbols used in boiler control, how to identify the engineering and control of boilers using ISA symbols, and a method of presenting the engineering design. This training covers topics including defining the control, three elements control design and operation, ratio control fundamentals, feed forward control, feed forward plus feedback control, cascade control, and how they are implemented in distributed control systems (DCS). This training also review control concepts, proportional control, proportional plus reset control, and proportional plus reset plus derivative control; what they are; and how they are used. This training also will introduce the implementation of Model Predictive Control in industrial power plant.

TRAINING OBJECTIVE :
After completing this course, participants will be able to:

  • Identify the benefits of improved boiler process control and savings from improved efficiency
  • Develop proper control systems documentation
  • Apply principles and methods for flow and level measurements to improved boiler operations
  • Specify appropriate strategies for flow, level, and pressure control
  • Explain how to tuning boiler control systems
  • Analyze basic control loops required for boiler operation
  • Apply control concepts such as cascade, ratio, feedforward control, three elements control for boiler control
  • Specify appropriate safety system interlocks
  • Evaluate process requirements for writing instrumentation specifications

TRAINING MATERIAL OUTLINE :

  1. Emerging Technologies in power plant using Distributed Control System (DCS) Measurement Element
  2. Basic Control Loops: Loop Requirements, Piping and Instrumentation Diagram (P&ID) for Boiler
  3. Steam Supply and Firing Rate Demand: Control Single Boiler and Multiple Boilers | Steam Temperature Control
  4. Feedwater Control Systems: Level | Flow | Process Dynamics
  5. Boiler Draft Systems: ID and FD Fan | Process Dynamics
  6. Combustion Control: Cross Limiting Control | Control Single and Multiple Fuel Systems | Running Fuel Changes | Process Dynamics
  7. Model Predictive Control: Coordinated control and advance combustion control
  8. Comprehensive practice
  9. Interactive discussion

TRAINING METHODES :  
1.    Tutorial/Class
2.    Software Simulation and Demo
3.    Workshop/Practices
4.    Interactive Discussions

CLASS/EXERCISES:
1.    Develop P&IDs for gas, oil, and pulverized coal
2.    Review methods of efficiency calculations
3.    Use PC software and DCS to simulate boiler operation and drum level control
4.    Tune a boiler control system for maximum efficiency

INSTRUCTOR :   Dr. Ade Haryanto, Ph.D. and Team

INVESTATION PRICE/ PERSON :     

  • Rp 7.950.000/person (full fare)  or
  • Rp 7.750.000/person (early bird, payment 1 week before training)  or
  • Rp 7.500.000/person (if there are 3 or more participants from the same company)

FACILITIES FOR PARTICIPANTS :

  1. Training Module
  2. Flash Disk contains training material
  3. Certificate
  4. Stationeries: NoteBook and Ballpoint
  5. T-Shirt
  6. Backpack
  7. Training Photo
  8. Training room with full AC facilities and multimedia
  9. Lunch and twice coffeebreak everyday of training
  10. Qualified instructor
  11. Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

TRAINING INSTRUCTOR
Dr. Ade Haryanto, Ph.D. received the B.S. in Engineering Physics and M.S. degree in Instrumentation and Control from Bandung Institute of Technology (ITB) in 2003 and 2006, respectively, and Doctor Degree (Dr.) and Doctor of Philosophy (Ph.D) in Intelligent Control and Automation in 2010 and 2013, respectively, from School of Mechanical Engineering, Pusan National University, Busan, South Korea. His research focus is including modeling, identification, dynamics system, instrumentation and control of the power plant and its implementation using distributed control system. As a professional instructor, he has trained various topics in the scope of process control, automation, and metering systems, which were aimed to participants coming from industrial practitioners such as PT. Pupuk Kaltim, PT. Badak NGL, PT. Pertamina, PT. Indonesia Power, PT PLN, PT. Pupuk Iskandar Muda, etc. In the project implementation areas, the instructor also experience in project documentation, control system migration and power plant design.

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