Reliability Centered Maintenance (RCM)

Reliability Centered Maintenance (RCM)

Tanggal
1-4 September 2014
14 – 17 Oktober 2014
25 – 28 November 2014

Tempat
Hotel Kagum Group Bandung (Golden Flower, Banana Inn, Grand Seriti, Carrcadin, Amaroossa, Grand Serela, Gino Feruci, Verona Palace, Malaka, Zodiac Taurus)

TRAINING DURATION :   4 days

LATAR BELAKANG :
Untuk menanggulangi dan/atau memperlambat terjadinya proses penurunan fungsi dari peralatan atau sistem, perlu dilakukan suatu tindakan yaitu tindakan perawatan. Tindakan tersebut lebih cenderung ke arah mempertahankan dan/atau mengembalikan kondisi peralatan atau sistem tidak terlalu jauh berbeda dari kondisi awal. Untuk menentukan kemungkinan peralatan atau sistem untuk tetap beroperasi secara terus menerus menjalankan fungsinya (pada kondisi lingkungan secara spesifik dan dalam jangka waktu tertentu) tanpa mengalami kerusakan adalah dengan cara menentukan ukuran kinerja peralatan atau sistem, yang sering disebut dengan keterandalan (reliability). Keterandalan suatu peralatan atau sistem merupakan peluang atau probabilitas peralatan akan berfungsi sebagaimana mestinya sampai jangka waktu tertentu dan dalam kondisi lingkungan spesifik. Dari kondisi peralatan “baik” ke kondisi “rusak” tidak dapat diketahui dengan pasti. Untuk mendukung sistem produksi yang memadai diperlukan tenaga kerja yang handal atau peningkatan keahlian tenaga kerja profesi Reliability Centered Maintenance.

TUJUAN:
Membekali peserta tentang wawasan dan pengetahuan reliability centered maintenance untuk menjamin seluruh fasilitas fisik dapat beroperasi dengan baik sesuai dengan disain dan fungsinya.

SASARAN:
Setelah mengikuti pelatihan ini, peserta diharapkan mampu:

  • Memahami dan menjelaskan konsep dasar RCM
  • Menjelaskan fungsi keterandalan
  • Menjelaskan laju kerusakan (kegagalan)
  • Menjelaskan distribusi teoritik keterandalan
  • Menjelaskan model laju kerusakan
  • Menjelaskan cara mengestimasi keterandalan
  • Menjelaskan cara penentuan fungsi keterandalan

CAKUPAN MATERI PELATIHAN:

  1. Konsep dasar RCM
    Tujuan RCM, prinsip dasar RCM, langkah proses RCM, komponen RCM, output analisis RCM.
  2. Fungsi keterandalan
    Probability Density Function (PDF), dan Cumulative Distribution Function (CDF).
  3. Laju kerusakan
    Laju kerusakan (hazard rate), bentuk fungsi kerusakan, ukuran kinerja peralatan yang lain: MTTF, MTTR
  4. Distribusi teoritik keterandalan
    Distribusi Ekponensial, Distribusi Normal, Distribusi Hypereksponensial, Distribusi Gamma, Distribusi Weibull
  5. Model laju kerusakan.
    Model bak mandi, kegagalan berulang
  6. Estimasi keterandalan
    Distribusi frekuensi sampel umur operasi peralatan, metoda non parametrik.
  7. Penentuan fungsi keterandalan
    Pendekatan garis lurus (linier), analisis regresi linier.
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PESERTA:
Para praktisi tingkat operator, tingkat penyelia atau perencana bidang maintenance pada industri rekayasa.

INVESTATION PRICE/PERSON :   

  • Rp 7.950.000/person (full fare)  or
  • Rp 7.750.000/person (early bird, payment 1 week before training)  or
  • Rp 7.500.000/person (if there are 3 or more participants from the same company)

FACILITIES FOR PARTICIPANTS:

  • Training Module
  • Flash Disk contains training material
  • Certificate
  • Stationeries: NoteBook and Ballpoint
  • T-Shirt
  • Backpack
  • Training Photo
  • Training room with full AC facilities and multimedia
  • Lunch and twice coffeebreak everyday of training
  • Qualified instructor
  • Transportation for participants from hotel of participants to/from hotel of training (if minimal number of participants from one company is 4 persons)

TRAINING INSTRUCTOR
SUGENG ISDWIYANUDI, Ir. MT. And Team
He was graduated from politeknik  universitas brawijaya malang for his diploma in mechanical engineering majoring on mechanical maintenance and repairing, from ITS Surabaya for his bachelor in mechanical engineering majoring on production engineering, and from ITB Bandung for his master program in mechanical engineering majoring on production engineering. Now he is as lecturer at mechanical engineering Politeknik Negeri Bandung(before as poltek ITB).

Ir. Sugeng Isdwiyanudi, MT. has followed many trainings/courses to improve his competence. He is active instructor who often deliver training for industrial participants in Indonesia, many topics he teachs in training e.g.: pump and piping, Operation and Maintenance Boiler, Operator pressure vessel 1 (cooperated with Depnaker RI), Operation and Maintenance Centrifugal Pump, Effective Shutdown Maintenance, Reliability Centered Maintenance, Advanced Reliability Performance and Hidden Failure Supporting, Management Inventory Control, Alignment, Balancing, and Vibration, Rotating Equipment: Operation and Maintenance, Material technique, Oil Analysis, Maintenance Management (Preventive and Predictive Maintenance),Heavy Equipment Maintenance, Basic Mechanical, Strength of Material, Electro Pneumatic and Hydraulic, Rotating Equipment Alignment and Vibration, Operation and Maintenance Diesel Engine, Operation and Maintenance Boiler, Operation and Maintenance Pump and Compressor, Pressure Vessel and Tank, Preventive and Predictive Maintenance, Total Productive Maintenance (TPM), Heavy Equipment Maintenance Management, Maintenance Equipment Management for Mining, Modern Maintenance and Spare Part Management System, NDT and Quality Assurance, Integrated Material Management, Effective Production Management, Plant Life Management through Reliability Based Inspection, Maintenance Planning, Scheduling, and Coordination, Integrated Maintenance Management and Control, Implementation RCM and RBI in Industries, Total Productive Maintenance (TPM), Reliability Centered Maintenance (RCM), Operator Routine Daily Checklist and Driven Reliability, Measuring, Monitoring, and Analysis of Machinery Vibration, Vibration Prevention and Monitoring System, Advanced Application of CSI 2120/2130 and AMS Suite (RBM) for Condition Monitoring and Troubleshooting, Root Cause Failure Analysis (RCFA), NDT and Quality Assurance, Piping System.

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In campus he teachs for some subjects e.g.: industrial metrology, quality control, Instrumentation and measurement, machining technique, production system and quality control, Pneumatics and hydrolics, measurement system, measuremen technique(Metrology of Geometry), mechanics vibration, management of production process, product quality control, statistics application in mechanical engineering, machining process technology, Practice of industrial metrology, pneumatics control system.

In campus he has many experiences e.g.: as head of Laboratory industrial Metrology POLBAN, as head of Laboratory Metrology POLBAN, as director SPMU TPSDP POLBAN (ADB Loan 1792-INO), director assistant administration and finance SPMU TPSDP POLBAN (ADB Loan 1792-INO), head of production research group POLBAN, head of department mechanical engineering P4D, department secretary of mechanical department P4D, head of Laboratory Pneumatics and Hydrolics P4D. He invites industrial participants to share and discuss in his training class.

 

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